Project requirements · Mechanical

EMC, screening effectiveness

A screen limits emission and pick-up, e.g. for VFD motor cables and instrument cables.

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Constructions that meet it

  • Tinned copper braid: changes the cable's layers. Tinned copper braid at a given optical coverage (tinned Cu). Drawbacks: Weight, cost; termination quality decides real performance.
  • Aluminium foil plus copper braid: changes the cable's layers. Aluminium / polyester foil plus braid (Al foil + Cu braid).
  • Concentric copper wire screen: changes the cable's layers. Concentric copper wire screen (symmetric VFD cables, 3+3 earth) (Cu).

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Tests

  • IEC 62153-4-3:2013 + A1:2024: surface transfer impedance, triaxial method. Pass: maker value, e.g. Lapp ÖLFLEX SERVO FD zeroCM max. 250 mΩ/m at 30 MHz
  • Coupling resistance (Helukabel TOPFLEX-EMV): maker method. Pass: max. 250 Ω/km, by cross-section
  • EN 50173 (data cabling): transfer impedance limits. Pass: 50 mΩ/m at 1 MHz, 100 mΩ/m at 10 MHz (secondary)

How specifications state it

Often only 'screened, braid coverage ≥ 85 %'; better specifications give transfer impedance at a frequency.

Where it is asked for

  • VFD motor cables
  • instrumentation
  • data and control in industrial plants

Sources

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