AL/XLPE/CWS/PE
AL/XLPE/CWS/PE is a Layer-list designation (CU/XLPE/SWA/PVC style, IEC and BS practice) cable designation: AL = Aluminium Conductor; XLPE = Cross-Linked Polyethylene (XLPE); CWS = Copper Wire Screen (concentric copper wires); PE = Polyethylene (PE).
1 coding system recognises this code
Layer-list designation (CU/XLPE/SWA/PVC style, IEC and BS practice)
| Symbol | Meaning |
|---|---|
AL | Aluminium Conductor |
XLPE | Cross-Linked Polyethylene (XLPE) |
CWS | Copper Wire Screen (concentric copper wires) |
PE | Polyethylene (PE) |
How to read a Layer-list designation (CU/XLPE/SWA/PVC style, IEC and BS practice) cable code
Fire behaviour (EU CPR)
PE sheath (PE).
Typically targeted, as declared by makers for this kind of construction in the examples this site checked (not the class of this cable):
FcaYMeKrvaslqwd, TKFFcaNA2XS(F)2Y, Waskönig+Walter
Listed as sources, alphabetically by maker. No maker pays to appear here.
A CPR class is declared by the maker in its Declaration of Performance and printed on the sheath (EN 50575 cl 7). This decoder does not assign one. What the CPR classes mean →
Sources: EN 13501-6 draft and FprEN 50575:2014 final draft (drafts, not the published texts); IEC 60332-3-24:2000+A1:2008; EN 13501-3 draft A2.
AL/XLPE/CWS/PE: equivalents in other countries
Shown for 3x95/25 12/20 kV. Each country's rules are applied to this build, keeping the conductor, section, cores, voltage, screen, armour and sheath.
| Country | Standard | Name in that country | Verdict | Differences |
|---|---|---|---|---|
| Denmark | HD 620 S3 10-D | PEX-AL 3x95+25 12/20 (24) kV | Equivalent | every value the same |
| Norway | HD 620 S3 10-K | no letters for this build | Equivalent | every value the same |
| Sweden | HD 620 S3 10-M | AXCLJ 3x95/25 12/20 (24) kV (NKT writes a near build without the C (AXLJ)) | Close | Insulation screen (semicon) 0.8 → 0.6 mm; Overall diameter 63.31 → 62.45 mm; this cable as built misses 1 of its rules |
| Netherlands | HD 620 S3 10-J | YMeKrvas 12/20 kV 3x95 Al rs +as35 (key read from a maker (Nedkab), the NEN text not seen) | Close | screen 25 → 35 mm² (HD 620 10-J Table A.3); Sheath 3 → 3.2 mm; Overall diameter 63.31 → 63.71 mm; this cable as built misses 2 of its rules |
| India | IS 7098 (Part 2) | no letters for this build | Close | rated 12.7/22 kV (same Um 24 kV); Insulation 5.5 → 6 mm; Inner covering / bedding material semicon → PVC; Inner covering / bedding 0.6 → 0.7 mm; this cable as built misses 2 of its rules |
No equivalent in: HD 620 S3 10-C (DIN VDE 0276-620) (no three-core cable at this voltage); BS 6622 (armoured cables only, asks a screen on each core); HD 620 S3 10-E1 (the size, cores or voltage would change); HD 620 S3 10-E2 (the size, cores or voltage would change); HD 620 S3 10-I1 (the size, cores or voltage would change); HD 620 S3 10-I2 (the size, cores or voltage would change); HD 620 S3 10-I3 (the size, cores or voltage would change).
Nominal values computed by each standard's rules, not manufacturer data. This is not a statement that two cables are interchangeable: the buyer's specification and the maker's type test decide.
AL/XLPE/CWS/PE as the cable designer builds it, 3x95/25 12/20 kV
Overall diameter 63.3 mm, about 3,320 kg/km. Nominal values from the standard's tables for this size, computed, not a maker's data.
| Layer | Material | Thickness, mm | Over the layer, mm |
|---|---|---|---|
| Conductor screen (semicon) | Semiconducting | 0.60 | 12.7 |
| Insulation | XLPE | 5.5 | 23.7 |
| Insulation screen (semicon) | Semiconducting | 0.80 | 25.3 |
| Filler | Semiconducting | 54.5 | |
| Inner covering / bedding | Semiconducting | 0.60 | 55.7 |
| Wire screen | Copper | 65 × 0.70 | 57.3 |
| Sheath | PE | 3.0 | 63.3 |
AL/XLPE/CWS/PE on a drum
The smallest drum that passes every check, for 63.3 mm and about 3,320 kg/km as the cable designer builds it. Drums as their makers print them; lengths are estimates within a few per cent of the cable makers' own tables: whole layers, wound diameter 1.05 × OD, 66 mm freeboard under the flange rim.
| Length | Drum size (its makers) | Layers | Gross weight |
|---|---|---|---|
| 500 m | KTG 28 (2800 mm flange), wood KTG drums (Europe), Bayka, KTG | 5 of 6 | 2,835–2,900 kg |
| 1,000 m | No single drum in KTG drums (Europe) takes it: the drum calculator splits it over several. | ||
Barrel at least 20 × OD = 1,266 mm for a cable of this kind (Medium voltage, multi-core): KTG table, the cable's datasheet wins. A load rating is the drum maker's own.
Other lengths, drums and weights: the cable drum calculator
Load it on a truck: 1000 m on its drum in the loading planner
Laying, sizes and datasheet: AL/XLPE/CWS/PE
AL/XLPE/CWS/PE belongs to the family Medium voltage cables: the lowest laying temperature, bending radius, pulling, depth, drum handling and the test after laying, every rule with its sources. Laying and handling guide: Medium voltage cables
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Work with AL/XLPE/CWS/PE
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