MV-105 3/0 AWG 35 kV 133 % EPR

Nominal calculation, not one manufacturer's datasheet. The conductor is NEC Chapter 9 Table 8; the walls are the ICEA nominals as Okonite and Southwire reproduce them, the screens and the jacket the values six makers print or give through their diameters, because UL 1072 and ICEA S-93-639 were not read. Check the datasheet before you specify or order.

By NEC Table 8 and the catalogued walls, MV-105 3/0 AWG 35 kV 133 % EPR comes to an overall diameter of about 40.0 mm and a weight of about 2,400 kg/km.

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Main dimensions

ConductorCopper 3/0 AWG (85.0 mm²), Ø 11.6 mmcompressed Class B: ICEA S-94-649 Table C-4 as Elastimold prints it; below 2 AWG NEC Table 8 x 0.97 (its note)
InsulationEPR 10.67 mmMV-105 insulation: the ICEA nominal wall of its class and level, as Okonite and Southwire reproduce it (UL 1072 / ICEA S-93-639 not read)
Diameter over insulation33.9 mm
Overall diameter40.0 mm
Weight (approximate)2,400 kg/km

Layer by layer (inside out)

#LayerMaterialThickness mmØ over mmSourceHow firmly
1Conductor screen (semicon)Semiconducting0.4812.5MV-105 strand screen: 19 mil to 4/0, 23 at 250 to 500, 28 at 600 to 1000 kcmil; derived from Southwire diameters, no maker prints itmaker catalogue value, standard text not read
2InsulationEPR10.6733.9MV-105 insulation: the ICEA nominal wall of its class and level, as Okonite and Southwire reproduce it (UL 1072 / ICEA S-93-639 not read)maker catalogue value, standard text not read
3Insulation screen (semicon)Semiconducting0.7635.4MV-105 insulation screen 30 mil: Southwire (derived) and the commonest Okonite valuemaker catalogue value, standard text not read
4Tape screenCopper0.2535.9MV-105 copper tape: 5 mil, 25 % overlap, adding 20 mil to the diameter (Southwire, Prysmian, Priority, LS Cable)maker catalogue value, standard text not read
5SheathPVC2.0340.0MV-105 PVC jacket by the diameter under it: 60 mil to about 0.76 in, 80 to about 1.57 in, 110 above (Okonite, Prysmian)maker catalogue value, standard text not read

MV-105 is the UL 1072 medium voltage cable of NEC Article 311, here as a single copper conductor or three with a ground: an extruded strand screen, EPR insulation at the wall of its class and level (100, 133 or 173 %), an extruded insulation screen, a 5 mil copper tape at 25 % overlap and a PVC jacket; the three-conductor cable lays three such cores with a bare copper ground in an interstice, fillers and a binder tape under its jacket. MV-90 has the same walls. Checked against Southwire, Okonite, Prysmian, AmerCable, LS Cable and Priority Wire: research/designer-americas/mv105.md in the site repository.

Materials in this cable: Copper, PVC, Semiconductive compound, Rubber (EPR, silicone)

Weight, by part

Conductors770 kg/km
Metal screens and armour120 kg/km
Insulation, semicon, tapes, fillers and sheaths1,520 kg/km
Total2,400 kg/km

Each layer's cross-section times its density; stranded conductors, laid-up cores and helical wires count 2 % longer than the cable. Densities: copper 8.89 and aluminium 2.703 g/cm³ (the values of IEC 60028 and IEC 60889); XLPE 0.92, PE 0.94, PVC 1.45, semicon 1.12, steel 7.85 g/cm³ (usual compound values).

Who makes or stocks this cable?

MV-105

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